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The EDR (Electrical Designers' Reference) Software -Littlefuse


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The EDR program consists of a series of electrical calculation modules, each pertaining to a particular area. Every module is loaded with interactive help screens and advice tabs that give theoretical and practical information relevant to the current screen. Also included are product data sheets, built-in applications tutorials, electrical theory, National Electrical Code (NEC) requirements, and detailed examples of common problems.


Individual modules in the EDR program include:
     AC/DC Voltage Drop 

     Series Voltage Drop for Lighting Circuits 

     Fault Current Calculations 

     Fuse Selector 

     Conduit Fill 

     Cable Tray and Cable Trough
Click here to go to the LittleFuse Download Page

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Electrical


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Filter

Output Filters Brick Power Supply


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American Wire Gauge (AWG)


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Also See Metric Conversion AWG Chart
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AWG American Wire Gauge / Diameter/ Resistance


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AWG Diameter Diameter Square Resistance Resistance 
 mm inch   mm2 ohm/km ohm/1000 feet 
      
460,04 0,001313700 
440,05 0,00208750 
420,06 0,00286070 
410,07 0,00394460 
400,08 0,00503420 
390,09 0,00642700 
380,100,00400,00782190 
370,110,00450,00951810 
360,130.0050,0131300445
350,140,00560,0151120 
340,160.00630,020844280
330,180,00710,026676 
     
AWG Diameter Diameter Square Resistance Resistance 
 mm inch   mm2 ohm/km ohm/1000feet 
     
320,200.0080,031547174
300,250.010,049351113
280,330.0130,08232.070.8
270,460.0180,09617854.4
260,410.0160,1313743.6
250,450,01790,16108 
240,510.020,2087,527.3
220,640.0250,3351,716.8
200,810.0320,5034,110.5
181,020.040,7821,96.6
161,290.0511,313,04.2
141,630.0642,08,542.6
     
AWG Diameter Diameter Square Resistance Resistance 
 mm inch   mm2 ohm/km ohm/1000feet 
     
131,800,07202,66,76 
122,050.0813,35.41.7
102.590.1025.263.41.0
83.730.1478.002.20.67
64.670.18413.61.50.47
45.900.23221.730.80.24
27.420.29234.650.50.15
18.330.32843.420.40.12
09.350.36855.100.310.096
0010.520.41469.460.250.077
00011.790.46483.230.20.062
000013.260.522107.300.160.049
     


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AWG Inches mm      AWG Inches mm
40 0.0031 0.079 24 0.0201 0.511
39 0.0035 0.089 23 0.0226 0.574
38 0.004 0.102 22 0.0253 0.643
37 0.0045 0.114 21 0.0285 0.724
36 0.005 0.127 20 0.032 0.813
35 0.0056 0.142 19 0.0359 0.912
34 0.0063 0.16 18 0.0403 1.02
33 0.0071 0.18 17 0.0453 1.15
32 0.008 0.203 16 0.0508 1.29
31 0.0089 0.226 15 0.0571 1.45
30 0.01 0.254 14 0.0641 1.63
29 0.0113 0.287 13 0.072 1.83
28 0.0126 0.32 12 0.0808 2.05
27 0.0142 0.361 11 0.0907 2.3
26 0.0159 0.404 10 0.1019 2.6
25 0.0179 0.455

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Metric Conversion AWG Chart

AWG to Metric Conversion Chart
AWG NumberØ [Inch]Ø [mm]Ø [mm²]Resistance [Ohm/m]
4/0 = 00000.460 11.7 107 0.000161
3/0 = 000 0.410 10.4 85.0 0.000203
2/0 = 00 0.365 9.26 67.4 0.000256
1/0 = 0 0.325 8.25 53.5 0.000323
1 0.289 7.35 42.4 0.000407
2 0.258 6.54 33.6 0.000513
3 0.229 5.83 26.7 0.000647
4 0.204 5.19 21.1 0.000815
5 0.182 4.62 16.8 0.00103
6 0.162 4.11 13.3 0.00130
7 0.144 3.66 10.5 0.00163
8 0.128 3.26 8.36 0.00206
9 0.114 2.91 6.63 0.00260
AWG NumberØ [Inch]Ø [mm]Ø [mm²]Resistance [Ohm/m]
10 0.102 2.59 5.26 0.00328
11 0.0907 2.30 4.17 0.00413
12 0.0808 2.05 3.31 0.00521
13 0.0720 1.83 2.62 0.00657
14 0.0641 1.63 2.08 0.00829
15 0.0571 1.45 1.65 0.0104
16 0.0508 1.29 1.31 0.0132
17 0.0453 1.15 1.04 0.0166
18 0.0403 1.02 0.823 0.0210
19 0.0359 0.912 0.653 0.0264
AWG NumberØ [Inch]Ø [mm]Ø [mm²]Resistance [Ohm/m]
20 0.0320 0.812 0.518 0.0333
21 0.0285 0.723 0.410 0.0420
22 0.0253 0.644 0.326 0.0530
23 0.0226 0.573 0.258 0.0668
24 0.0201 0.511 0.205 0.0842
25 0.0179 0.455 0.162 0.106
26 0.0159 0.405 0.129 0.134
27 0.0142 0.361 0.102 0.169
28 0.0126 0.321 0.0810 0.213
29 0.0113 0.286 0.0642 0.268
AWG NumberØ [Inch]Ø [mm]Ø [mm²]Resistance [Ohm/m]
30 0.0100 0.255 0.0509 0.339
31 0.00893 0.227 0.0404 0.427
32 0.00795 0.202 0.0320 0.538
33 0.00708 0.180 0.0254 0.679
34 0.00631 0.160 0.0201 0.856
35 0.00562 0.143 0.0160 1.08
36 0.00500 0.127 0.0127 1.36
37 0.00445 0.113 0.0100 1.72
38 0.00397 0.101 0.00797 2.16
39 0.00353 0.0897 0.00632 2.73
40 0.00314 0.0799 0.00501 3.44

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AWG Rules.

Some rules of thumb helping you to learn AWG resistance and diameter.P>

The AWG numbering system is logarithmic and works much like calculating with deciBels:

AWG Resistance:

  • AWG 15 copper is about 10 milliOhm per meter.
  • Adding 3 to the AWG number doubles the resistance; Subtracting 3 halves.
  • Adding 10 to the AWG number tenfolds the resistance; Subtracting 10 reduces by a factor 10.

AWG Diameter:

  • AWG 18 has a solid core diameter of about 1.0 mm.
  • Adding 6 to the AWG number halves the diameter; Subtracting 6 doubles.
  • Adding 20 to the AWG number reduces the diameter by a factor of 10; Subtracting 20 tenfolds.

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Capacitance


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Dissipation Factor

Dissipation Factor (DF) DF and "loss tangent" are largely equivalent terms describing capacitor dielectric losses. DF refers specifically to losses encountered at low frequencies, typically 120 Hz to 1 KHz. At high frequencies, capacitor dielectric losses are described in terms of loss tangent (tan ð). The higher the loss tangent, the greater the capacitor's equivalent series resistance (ESR) to signal power. In addition, the poorer its Quality Factor (low Q), the greater its loss (heating) and the worse its noise characteristics.


When a capacitor is used as a series element in a signal path, its forward transfer coefficient is measured as a function of the dielectric phase angle, (theta). This angle is the difference in phase between the applied sinusoidal voltage and its current component. In an ideal capacitor, (theta) equals 90°. In low-loss capacitors, it is very close to 90 o . (See Figure 3) For small and moderate capacitor values, losses within the capacitor occur primarily in the dielectric, the medium for the energy transfer and storage. The dielectric loss angle, ð, is the difference between (theta) and 90 o and is generally noted as tan o. The name "loss tangent" simply indicates that tan ð goes to zero as the losses go to zero. Note that the dielectric's DF is also the tangent of the dielectric loss angle. These terms are used interchangeably in the literature.

df_figure3.gif

Figure 3: This shows capacitive vector represented in the impedance plane.
In an ideal capacitor, (theta) = 90° and tan ð = 0 (for R = 0).



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Air Flow Equations

Cubic Feet Per Minute to Linear Feet per minute

Cubic Feet per Minute (CFM) A measure of the volume of air flowing in a system. The conversion of cubic feet per minute to linear feet per minute is dependent upon the cross-sectional area through which the air flows:


144(CFM)/(LENGTH(INCHES)x(HEIGHT(INCHES)) = LFM (Linear Feet per Minute)
196.85 LFM = 1 Meter/sec

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Exercise Capacitor Charge and Discharge


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Charging and Discharging a Capacitor


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Here is a summary of the essential points:

  • When an EMF E is applied to a resistor R and a capacitor C in series, the charge q on the capacitor and the potential difference V across the capacitor increase with time in the following manner:

q(t) = CE (1 - e-t/RC),

V(t) = E (1 - e-t/RC).

    The time scale for the charging process is determined by the time constant t = RC.

  • When a charged capacitor C with an initial charge q0 is connected in a closed circuit with a resistor R, the charge and the potential difference across the capacitor decrease with time in the following manner:

q(t) = q0 e-t/RC,

V(t) = (q0/C) e-t/RC.

    Notice again that the discharging process is also determined by a time scale set by the time constant t = RC.


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Exercise:
Goal: To understand the charging and discharging of a capacitor through a resistive circuit

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In this activity, you will construct an RC circuit [see figure below], study how a capacitor gets charged and discharged, and use the data to measure the capacitance of the capacitor. In the experiment, you will measure the potential difference across a capacitor using probes that are interfaced to your computer. This voltage will be acquired as a function of time at a rate of 50 points/second and plotted on the screen. You must then save this data and analyze it using Excel.

The capacitor is a big orange ceramic capacitor, and the resistor is a black-brown-blue one, as shown in the figure. The approximate values are R=1MW and C=1mC. What "time constant" would these values give you if put in series in an RC circuit?


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A. Acquiring the data

We will now a digital data acquisition system. The "hardware" is the "ULI" box, connected to the computer, and from which we have two probes, one black and one red. The software is a program called "Logger". The hardware will convert the potential difference between the probes into a digital signal, and the program will collect and graph the data on the screen. We want to get and plot the data for the potential difference across the capacitor while it is being charged and then while it is being discharged.

These are the instructions to get the data:

  • First, hook up all the elements of the circuit shown above: make sure that the switch is not in either of the closed positions. Once your circuit is hooked up, check with an instructor before you proceed further!
  • Next, hook up the voltage probes from the computer interface box as shown: make sure that you have the red and black probes and the polarity of the battery connected exactly as shown in the diagram.
  • Make sure that your ULI interface box is turned on and that the voltage probes are connected to input 1 --your instructors should have already set this up.
  • From the start menu, go to the program group "ULI" and start the program called LOGGER.
  • Click on the dialog box that says "COM1": you should see a graph after a short delay.
  • The program controls are all activated by clicking on the right mouse button: do this and go to the FILE menu; select "OPEN"
  • Open the file called "cap.lxp". If the file is not there, you can get it from here. Save it in your floppy disk or in the C:\TEMP directory.
  • This will bring up a graph with default settings chosen by your instructor. These defaults are for data acquisition rate (how many data points per second are acuired), plot axes, etc.
  • Before acquiring the data, discuss in your group what you expect to observe when the switch is in position A and when it is then switched to position B.
  • One of your group members should now be ready to throw the switch to position A while another group member gets ready to hit the "start" button. The program will start acquiring data a short while after the "start" button is pressed. Throw the switch once you see this happening.
  • Once your data indicates that the capacitor is completely charged, throw the switch to the B position. This will discharge the capacitor.
  • Play around taking data with the switch in different positions, and compare with your expectations.
  • If you believe that you have a reasonably good measurement, go to the "FILE" menu and "EXPORT" the data as a TEXT FILE.
  • You must have at least one file with a smooth charge and another with a clear discharge, but you can get more data if you want.
  • You can now quit LOGGER and import your data into an Excel spreadsheet. The first column is TIME in seconds and the second column is the VOLTAGE across the capacitor in volts. Ignore (delete) the third column.

B. Analyzing the data

I. Charging the capacitor

  • Draw a circuit diagram that represents the circuit you used to CHARGE the capacitor -- you may assume that the batteries are ideal. Measure the emf of the batteries and the resistance of your resistor with your multimeter.
  • Write down a loop equation for the circuit at a time t when the charge on the capacitor is q. (Assume that you began charging the capacitor at t = 0.)
  • Suppose that the potential difference across the capacitor at time t is V(t). Show that the data you acquired is consistent with the following equation for V(t) :

V(t) = E (1 - e-t/RC),


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    where E is the total EMF of the two batteries.

Hint: if the data is consistent with this formula, then you can define two quantities that when plotted in log-log scale show a linear trend. What quantities are these? Make two columns in Excel with these quantities and make a log-log plot. Is it linear? (Note: what is t=0 in your data?)

  • What is the value of V(t) for t = 0, t = RC and t = 2RC? If the law is exponential as suggested by the formula we are using, what would you expect those values to be?
    • From the experimental data, extract a value for the "time constant" RC of the circuit.
    • Measure the value of the resistor R with a multimeter, and then using your measurement of the time constant, determine the value of the capacitance C.

    II. Discharging the capacitor

    • First, draw a circuit diagram that represents the circuit you used to DISCHARGE the capacitor.
    • Write down a loop equation for the circuit, assuming that you began discharging the capacitor at t = 0 and that the charge on the capacitor at time t is q.
    • Show that your experimental data are consistent with the following expression for the voltage V(t) across the capacitor as a function of time (q0 is the charge at t = 0):

    V(t) = (q0/C) e-t/RC

    • From your experimental data, determine the time constant RC and compare it with the time constant you obtained earlier.
    • What is the total charge q0 in the capacitor when it is completely charged?
    • After how many time constants is the voltage across the capacitor (a) 99% of its initial value; (b) 37% of its initial value?

    Attach to your report graphs with your data showing: (a) the capacitor being charged, and (b) the capacitor being discharged. Indicate in the graph the points at time = 0, 1, 2 and 3 time constants, and the points at which the voltage is V0, V0/2, and V0/5.


    Equivalent Series Resistance (ESR)

    Equivalent series resistance (ESR) is responsible for the energy dissipated as heat and is directly proportional to the DF. A capacitor should be depicted as an ESR in series with an ideal capacitance (C).

    ESR is determined by:
    ESR = (Xc/Q = Xc (tan ð), with Q = 1/DF.

    From this, we can see that "lossy" capacitors and those that present large amounts of Xc will be highly resistive to the signal power.

    Circuit designs employing low Q capacitors usually produce large quantities of unwanted heat because tan ð and DF (or 1/Q) typically increase in a non-linear fashion with rising frequency and temperature. With some capacitors, this effect is enhanced by the naturally occurring decreased capacitance at high frequencies. High currents also produce increase heat, which in turn again increases the ESR and DF.

    Even with substantial changes in current flow, high Q (low DF) capacitors will not exhibit the value shifts common to equivalent components exhibiting high DF, ESR, and other parasitics. Low ESR reduces the unwanted heating effects that degrade capacitors. This is an important goal in designing these components for high -current, high-performance applications, such as power supplies and high-current filter networks.

    As Figure 4 shows, the significance of loss-contributing factors depends to some degree on the value of the capacitor.


    esr_fig3.jpg

    Figure 3: This shows capacitive vector represented in the impedance plane. In an ideal capacitor, (theta) = 90° and tan ð = 0 (for R = 0).


    esr_fig4.jpg


    esr_equivalent_cap.jpg

    The equivalent circuit of a capacitor is made up of four basic characteristics as shown in Figure 1, three of which are frequency dependant (Z, ESR and ESL) and one is DC dependent (Rp). This discussion will be limited to the frequency dependent characteristics of ESL, ESR and Z, along with one additional component called capacitive reactance (Xc)


    ESL is the equivalent series inductance, and is expressed mathematically as ESL=2*PI*f*L; where f = frequency and L = inductance. ESL is simply the sum of all the inductive components within a capacitor. Equivalent series resistance, like ESL, is simply the sum of all the resistive components within a capacitor. Expressed mathematically as ESR = D.F. /(2*PI*f*C) = D.F.*Xc; where D.F. = dissipation factor, f = frequency, C= capacitance and Xc = capacitive reactance. Xc is defined as 1/(2*PI*f*C). Z is the impedance of the capacitor. It is expressed mathematically as



    squarerootimage.jpg
    More info: see: http://www.ecnmag.com/ecnmag/issues/2001/02012001/ec12ss1.asp

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    PCB Dielectric Constant

    ANSIDesignatorMIL-P-13949Material Rinforcement/ResinDielectric Constant
    FR-4 GFWoven Glass/Epoxy4.2 - 4.9
    FR-5 GHWoven Glass/Epoxy4.2 - 4.9
    GPNonwoven Glass/Teflon2.2 - 2.4
    GRNonwoven Glass/Teflon2.2 - 2.4
    GTWoven Glass/Teflon2.6 - 2.8
    GXWoven Glass/Teflon2.4 - 2.6
    GPY GIWoven Glass/Polyimide4.0 - 4.7
    GYWoven Glass/Teflon2.1 - 2.45
    AEWoven Aramid/Epoxy3.8 - 4.5
    AIWoven Aramid/Polyimide3.6 - 4.4
    QIWoven Quartz/Polyimide3.0 - 3.8
    GMWoven Glass/BT4.0 - 4.7
    CFNonwoven Polyester/Epoxy4.2 - 4.9
    GCWoven Glass/Cyanate Ester4.0 - 4.7
    X1Teflon2.2
    X2Polyimide3.5

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    Impedance


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    Capacitance - Half Wave Rectification

    halfwaverectifier.gif
    half_wave_rectification.gif

    Capacitance - Full Wave Rectification

    fullwaverectifier.gif
    full_wave_rectification.gif


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    VIA - INDUCTANCE





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    General


    Mechanical


      American Wire Gauge

      Same as American Wire Gauge table below except in a comma delimited File Format
      Gaugedia.(in)Area (Sq.In.)
      00000.4600000.1661901110
      0000.4096000.1317678350
      000.3648000.1045199453
      00.3249000.0829065680
      10.2893000.0657334432
      20.2576000.0521172188
      30.2294000.0413310408
      40.2043000.0327813057
      50.1819000.0259869262
      60.1620000.0206119720
      70.1443000.0163539316
      80.1285000.0129686799
      90.1144000.0102787798
      100.1019000.0081552613
      110.0907400.0064667648
      120.0808100.0051288468
      130.0719600.0040669780
      140.0640800.0032250357
      150.0570700.0025580278
      160.0508200.0020284244
      170.0452600.0016088613
      180.0403000.0012755562
      190.0358900.0010116643
      200.0319600.0008022377
      210.0284600.0006361497
      220.0253500.0005047141
      230.0225700.0004000853
      240.0201000.0003173084
      250.0179000.0002516492
      260.0159400.0001995566
      270.0142000.0001583676
      280.0126400.0001254826
      290.0112600.0000995787
      300.0100300.0000790117
      310.0089280.0000626034
      320.0079500.0000496391
      330.0070800.0000393691
      340.0063050.0000312219
      350.0056150.0000247622
      360.0050000.0000196349
      370.0044530.0000155738
      380.0039650.0000123474
      390.0035310.0000097923
      400.0031450.0000077684
      410.0028000.0000061575
      420.0024900.0000048695
      430.0022200.0000038708
      440.0019700.0000030480
      450.0017600.0000024328
      460.0015700.0000019359

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      Conversions


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      Multiply By To Obtain
      Acresx43560=Square Feet
      Acresx4840=Square Yards
      Circular Milsx7.854x10e7=Square Inches
      Circular Milsx0.7854=Square Mils
      Square Centimetersx0.155=Square Inches
      Sq. Feetx144=Square Inches
      Sq. Feetx0.0929=Square Meters
      Sq. Inchesx6.452=Square Centimeters
      Sq. Metersx1.196=Square Yards
      Sq. Milesx640=Acres
      Sq. Milsx1.273=Circular Mils
      MSIx1.55=Square Meters
      Sq. Yardsx0.8361=Square Meters
      EnergyEnergy Or Work
      Multiply By To Obtain
      Btux778.2=Foot-pounds
      Btux252=Gram-calories
      Horsepowerx746=Watts
      Wattsx0.001341=Horsepower
      Btu per hourx3.412969=Watts
      Kilowattsx1.341=Horsepower
      ForceForce and WeightWeight
      Multiply By To Obtain
      Gramsx0.0353=Ounces
      Kilogramsx2.205=Pounds
      Newtonsx0.00248=Pounds(force)
      Ouncesx28.35=Grams
      Pounds (U.S.avoirdupois)x453.59=Grams
      Pounds Forcex4.448=Newtons
      Tonsbr (short)x907.2=Kilograms
      Tonsbr (short)x2000=Pounds
      LengthLength
      Multiply By To Obtain
      Centimetersx0.3937=Inches
      Fathomsx6=Feet
      Feetx12=Inches
      Feetx0.3048=Meters
      Inchesx2.54=Centimeters
      Kilometersx0.6214=Miles
      Metersx3.281=Feet
      Metersx39.37=Inches
      Metersx1.094=Yards
      Milesx5280=Feet
      Milesx1.609=Kilometers
      Rodsx5.5=Yards
      Yardsx0.9144=Meters
      PlanePlane Angle
      Multiply By To Obtain
      Degreesx0.0175=Radians
      Minutesx0.01667=Degrees
      Minutesx2.9x10sup-4/sup=Radians
      Quadrantsx90=Degrees
      Quadrantsx1.5708=Radians
      Radiansx57.3=Degrees
      PowerPower
      Multiply By To Obtain
      Btu per hourx0.293=Watts
      Horsepowerx33000=Foot-pounds per minute
      Horsepowerx550=Foot-pounds per second
      Horsepowerx746=Watts
      Kilowattsx1.341=Horsepower
      TorqueTorque
      Multiply By To Obtain
      Gram-centimetersx0.0139=Ounce-inches
      Newton-metersx0.7376=Pound-feet
      Newton-metersx8.851=Pound-inches
      Ounce-inchesx72=Gram-centimeters
      Pound-feetx1.3558=Newton-meters
      Pound-inchesx0.113=Newton-meters
      VolumeVolume (Gallons and quarts are U.S.)
      Multiply By To Obtain
      Cubic Feetx0.0283=Cubic Meters
      Cubic Feetx7.481=Gallons
      Cubic Inchesx0.5541=Ounces (fluid)
      Cubic Metersx35.31=Cubic Feet
      Cubic Metersx1.308=Cubic Yards
      Cubic Yardsx0.7646=Cubic Meters
      Gallonsx0.1337=Cubic Feet
      Gallonsx3.785=Liters
      Litersx0.2642=Gallons
      Litersx1.057=Quarts (liquid)
      Ounces (fluid)x1.805=Cubic Inches
      Quarts (liquid)x0.9463=Liters
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      Vacuum Torr Conversion Table

      vacuum_torr_micron_conversion_table.jpg
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